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Sunday, May 1, 2011

Catch-up, update, and pics!

The short version since the other day: everything worked out. I made it to both my classes and the goods were received. Needed a new tank of gas after it was all said and done but it was a great and successful day. Huzzah!

We expect to open Tuesday! The delays right now: finishing the plumbing (we are leaking all over), grouting and cleaning the tile floor, installing shelves and IKEA-style boards to hang our tools in the back, setting up the tables and chairs in the front, and getting our last batch of supplies that Sysco did not provide. (There's a few headaches involved in that.)

We trained almost everyone yesterday as well as some hardcore cleaning and rearranging. Miracles abounded. All of our major equipment fits in the back better than Tetris. All of our food purchases fit in the fridge/freezer. Everything works and is holding the right temperatures. Our coworkers are mature, hardworking and get along. Nothing exploded or caught fire. (But our fire extinguisher is installed if something DID catch fire. That's called "preparation!") We are still getting random walk-ins hoping that the bakery is open already. Our neighboring businesses (particularly Willie's Icehouse and a brand new nail salon, called something like Uniquely Heavenly) are thriving and pulling in a lot of traffic to the area. I mean, seriously, we are set up to win!

So I wanted to share some photos of the process. They are generally a progression of how the bakery is slowly but surely getting rearranged, scrubbed within an inch of its life, and reformed into something very chic, trendy, and clean. I couldn't be prouder.


My first shipment of ice cream!


The front room with Coke machine not where it's going to be and the empty dipping stations (where the ice cream goes).


Hurray for ice cream!


The view from behind the counter, earlier in the week. Plumbing and electrical work not completed.


Without storage (or room to install storage with all the construction in the back), we stacked our dry goods off the ground in the front room.


Much improved! This was our status yesterday. With the lovely giant pictures hung, it looks much more complete. (The vagrant Coke machine moved but is still not in its final destination.)


Our ovens are beasts, lasting for decades of use. But they ugly.


A bit of elbow grease fixed them right up!


And our shiny new refrigeration! I am just amazed at how everything fits. It was like we were meant to be here.

Today: shopping at Sam's (yes, Sam's) for our remaining ingredients that we didn't get. We are going to set up with Ben E Keith in hopes of timely, organized and complete service. But for right now, everyone's thoughts are on getting started and getting through the first week. It's happening, people!

Thursday, April 28, 2011

Everything all at once

I am standing inside the bakery. Sysco should be delivering our food today at 1pm but suddenly they wanted to come earlier. Like now. Now is coincidentally also the time I wanted to be preparing material for training this afternoon, fixing our pos system, picking up uniforms, and studying for my test today. I have two classes I can't miss today that I might miss. I have training to do that isn't ready. And I am here to receive a delivery that isn't delivered. Rough morning.

Monday, April 25, 2011

One week!

I have completed my 256 hours of internship! Boerne Stage Bakery is set to open next Saturday, April 30. Lots of work is going into preparing for the opening. The highlights of my week were: 1) placing the order for our first (estimated) week’s delivery of food with Sysco, 2) attending the Ben E Keith trade show (I even got a VIP pass!), and 3) training on the POS system, Focus.

In addition, we had our first meeting with (almost) all the employees of the bakery, where we were able to introduce ourselves, see the bakery’s state of completion, and discuss schedules for this next week and the opening. It was a good orientation and I think it was necessary for the employees to see firsthand what Tom and Laura are dealing with on their end, which sheds some light as to why we may not get the immediate communication on deadlines and schedules that we were hoping for. It’s just too soon to say, beyond “here’s what we’re looking at now. We’re going to be flexible to change.” Fortunately, everyone had a great attitude and seemed very willing to bear with the growing pains. Also a good sign: during our 1.5 hour meeting at the bakery, no fewer than 5 people stopped by and tried to enter the bakery, thinking we were already open. Hurray potential customers!

As for the other highlights, I was very pleased with my performance overall. Placing the order with Amy from Sysco was very satisfying; I had everything ready to go and she was very cooperative in person. I am really happy that even though I led that meeting, Tom was there to observe and learn. He is really determined to be knowledgeable about every element of his bakery, which makes me respect him a lot. I can tell that he is relaxing and gaining confidence in his decision to hire me as manager the more he sees me in action. It feels great.

The Ben E Keith trade show was a riot. It was in the convention center, and everything from seafood to sorbet, paper goods to pastry, cooking demos to coolers was there. I could have spent hours sampling goodies if I had been left up to my own devices. Fortunately, I was greeted and then shown around by Henry McCrary, a very friendly and helpful Ben E Keith rep; after I got my bearings, he then turned me loose to gather information and literature on products relevant to the bakery, such as Tupperware/bins, gloves, eco-friendly flatware and to-go boxes, and various food things that we didn’t have settled with Sysco such as ham and chorizo. It was a lot of fun to wander with a purpose, and I look forward to sharing my findings with the owners.

Finally, we began training on Focus, our point-of-sales system. I love this system for the most part; it is very intuitive, does not present too many or too few options, and generally seems very reliable. It was easy for me to understand how to run reports and what those reports would tell us, which is good because that will be a significant part of my job. I took the POS system home and updated the menu options and graphics so it reads in what to me is the most logical and correct way. I trained Marnie on using it and got her ID set up as well, so I feel fairly confident in my ability to train the remaining employees.

Lots to be done yet this week. Wednesday we get our delivery of food, which I will receive and inspect. Wednesday is also when we will all come and clean the equipment and front of house until it's shiny and fabulous. And then Thursday and Friday will be training and a "family & friends" tasting before our grand opening on Saturday!

Sunday, April 3, 2011

Fun with food

The opening has been delayed.

Dunno until when. I'm really quite relieved; we drove by there today and I stopped and pressed my face against the glass. It's still a wasteland as far as I could tell; no sign, paint isn't quite done, tile isn't installed, no equipment in the front of house at all. It would take some kind of Christmas miracle to get that place ready for the "friends and family tasting" that was due to happen in 6 days. And really, I want us to be better hired and better trained than would be possible in a week and a half. So overall right now my overwhelming feeling is relief.

Regardless, it was a super fun weekend of playing with food!

Marnie and I tackled the remaining menu items enthusiastically. We have a great quiche made with a Sysco biscuit dough, San Manuel chorizo, and Rotel tomatoes and green chiles. We want to find a pan with Texas-shaped mini loaves and make them Texas quiches. So cute. They taste fantastic! And we have a zesty quiche with Jimmy Dean breakfast sausage, cheddar cheese and jalapenos on a really yummy sweet yeast kolache dough. So our breakfasts are set, costed-out, procedured-out and fabulous.

We also took on a couple of our "signature breads." We have one with chopped black olives and feta, which was just beautiful and the little pockets of flavor were wonderful. We have another with rosemary and parmigiano cheese--the most fragrant by far! Exquisite. And we have a sweet honey and oat loaf. We may only start with these three as our "specialty" breads and I'm okay if we do; these are three that I can stand behind 100% and I'm not even really a bread person.

(But oh! if I have to try another carrot cake muffin in the next 5 years, I am going to give up baked goods forever. We have tried 5 carrot cake recipes in search of one that will meet Tom's very precise mental picture of The Ideal Carrot Muffin. We are pretty sure we nailed it. But I really loathe carrot cake at the moment. I could never work as a taste tester.)

Thursday, March 31, 2011

Testing products

Done, done, on to the next!

So far for the Boerne Stage Bakery we have a pretty complete menu. There are a couple items we are doing from ready-made products (more on that soon), some items we are doing from recipe (aka from scratch), and some things that are a combination of the two. This is really the best strategy for a small bakery with a limited kitchen and a very limited number of employees--if we tried to make everything from scratch, we would have to charge $10 a cupcake to make a profit on the small volume we could produce. But the combination of the two ensures that we can have a steady stream of fresh baked goods in the proofer/oven/on the shelves at any point in time. It will just take careful mise en place to make sure we have it all timed right.

Those of you who know me are aware that I can be somewhat of a culinary snoot. This isn't to say that I don't like food; I really love food. But I have preconceived notions about terms like "fresh, local, organic, made from scratch" and terms like "ready-made, pre-packaged, convenience." To me, it's a black and white difference. One category is made with love, the other is made with preservatives. "I'm selling out," I glumly told myself at the thought of abandoning my three years of culinary training in favor of a frozen bread product.

I'm happy to be proven wrong.

True, not everything--not most of the things--that we've tasted from Sysco have been as good or better than homemade. Some things were as unpleasant as I'd expected. But other things are really, astonishingly palatable. I would put my name on them without cringing. And boy is it hard to turn down a flaky little puff pastry danish that you pull out of the bag onto a sheet pan, pop in the oven, ice and serve. It simply defied the hours of labor that went into my hand-made puff pastry. Hours and space that we don't have. So much butter. So much time and pampering. Versus frozen puff pastry that any of us would have been happy to claim on our final exam in Laminated Doughs.

So we're going with those, as well as dough bases (sourdough and wheat) that are incredibly easy to personalize, proof and bake. We have excellent recipes for banana streusel muffins, apple granola muffins, blueberry muffins, chocolate chip cookies and ranger cookies. We have cake pops that are an entire universe better than Starbucks'. We are finalizing quiches and kolaches (YUM!). We still want a good sugar cookie, pecan bar, and to revise our carrot cake muffin.

That's the food side of things. Just delighted with our progress. My job right now is to get these recipes to a science and make a recipe book with precise measurements of amounts, procedure, and time rested/proofed/baked. It needs to be all spelled out. Fortunately Sysco is very accommodating to new businesses starting up and they gave us a bunch of the product to play with. It should be enough.

In other news, we had a bit of a setback with staffing and need two more bakers to work evenings. No idea on front of house. I am officially on the full-time payroll in four days.

Yep, moving, shaking and baking!

Monday, March 28, 2011

Olives Ole

Finally, Olives Ole. This week was extremely long and taxing physically and mentally, but I got to learn many new things and apply them. What kept me going was not sweating it when things didn’t go right—because inevitably they didn’t. And it all still worked out okay. I might consider that one of the most important lessons I learned doing this event.

Monday was devoted to collecting all the lists of volunteers that had been posted in the St. Philip’s hallways and emailing all the volunteers with information regarding the event. Tuesday we had a last-minute meeting with about 20 Dames, most of whom had not been at any of the other meetings. It was apparent that there were gaps in the communication; one Dame had been collecting volunteers for the non-concessions and had no idea that St. Philip’s was providing the volunteers for the concessions despite the fact that we’d been here all along. There were some changes made to the menu; Sysco contacted me and informed me that they were unable to procure lamb chops, so the decision was made to go with ribeye instead and keep the side dish and sauce.

Thursday, all the food product was delivered to St. Philip’s and I was the one to receive it. This was significant for me because even though I have taken Purchasing and understand the general idea of how receiving inventory works, this was the first time I had put my learning into practice. It was really difficult! We were speaking different languages, so to speak, and I had to translate on the spot. I had my checklists and the delivery order from River City Produce and another from Ben E Keith. Di-Anna had received the dry goods and paper goods from Sysco at the Botanical Gardens, but I wasn’t initially aware of this and did not know from which source we were supposed to be receiving the food. So this took a bit of adjustment for me. Even more of an adjustment was the way large quantities of food is packaged and shipped; it was not at all like how I had written it in the ingredient requisition, because I just didn’t know. I would say “60 each butternut squash” and I ended up getting 3 cartons of some butternut squash by the pound. So I’d have to look at them and calculate/guess if the amount they sent was indeed the same as the amount I requested. Sometimes it was. Sometimes it was not, and sometimes not even close. There were items they were unable to procure for us (pomegranate juice). There were things they procured some of, not all of (24 heads of collard greens instead of 40). There were things on the list that we didn’t see in person (but they ended up being there after all, oops). The best I could do was go down the list, try to translate it as best I could, and check the quality of the items (that at least I could do well). Ultimately another couple of shopping trips were made to supplement the missing items and we continued onward.

(Since the food was donated, it wasn’t hard for me to keep from getting out of sorts about the missing things…something about not looking a gift horse in the mouth.)

Friday was prep day. I was one of five chefs in command, and ultimately was the kitchen manager of all three classes prepping ingredients and making 10 dishes, most of which for 600 portions. This involved assigning recipes to groups of students; gathering fresh ingredients from the food truck outside, dry ingredients from wherever we squirreled them inside St. Philip’s; and following and/or changing the recipes. Some changes were forced because ingredients weren’t available in the desired amount, and some were adjustments we made a la minute to the recipes (e.g. not adding a pound of black pepper to the chicken salad). In some cases we made great use of our time and cranked things out faster than I expected, such as the mashed sweet potatoes, zinfandel pomegranate reduction, and chocolate chipotle brownies. Other things took far longer than they should have, such as the hummus (thanks to not getting enough cans of chickpeas which forced us to cook our own, a time-consuming process that ended up not being necessary as I will discuss in a bit), the peachwood smoked chicken salad (in one part due to the laborious job of smoking chicken and finishing it in the oven, and in another part due to the decision to chop 60 red bell peppers by hand rather than running them through the buffalo chopper which is what should have been utilized for all mass production of vegetables). Overall, the classes were very receptive, hard-working and focused. At the end of the day, all the prep work was completed and everything tasted delicious.

Finally, Saturday was the event. I felt completely in my element all day as I collected volunteers when they arrived, ordered them to set up, grab food off the truck, man a booth and plate food, or run errands for all the Dames. We had an astonishingly good turnout of volunteers (out of 49 that signed up, only about 6 were no-shows), and a handful of those scheduled until 2pm stayed with us until 4pm which was wonderful. Once again, nothing went totally right. But we rolled with it all the way through. I kept morale up, checked in with the volunteers to make sure they understood how we wanted things and ensured they got breaks and a chance to eat and drink, and overall the concessions were a success.

Was there room for improvement? Absolutely. I had to send people back to school to pick up the zinfandel pomegranate sauce that I had forgotten to load onto the truck, and to Central Market because foolishly we had neglected to bring salt, pepper and chicken base to the event. Some ingredients were not in sufficient supply for the paella station (thanks to the missing red bell peppers). We had far too much of everything else, especially the stupid labor-intensive hummus. We returned what we could, donated what we could, and gave as much away to the volunteers as they wanted, and still threw away probably 15 trays of food. The biggest financial calamity was that the ribeye, which was prepared at another location by one of the Dames’ caterers, was not held at a food safe temperature. The health inspectors came, checked it, and ordered it destroyed. The Dame in charge of that station made the decision to go purchase racks of lamb at astonishingly awful prices at Sam’s Club just to have something to serve. (Incidentally, Tavis said it was some of the best lamb he’s ever eaten, so it was not a complete waste.)

As far as labor goes, St. Philip’s made this possible. I don’t know how they could have done it without us. Setup did not take as long as expected; breaking it down at the end of the day took longer. The Dames, as often as they had complained that breaking it down was the part that they were least-prepared-for in the past two years, had still not devoted sufficient time and planning to ensure that they would be better prepared this year! Our volunteers were done by this point, physically and mentally. Many of them had cooked the night before or been there since 7am. We were culinary students, we had prepared and served food, and asking more of them was ridiculous. So this is definitely an area for improvement in future years.

Throughout this week, I learned so much about my ability to thrive under the pressure of long hours, a huge amount of multi-tasking, and being diplomatic to every stressed person under trying conditions. I am hugely proud of myself and I know that I came out of this event knowing once again that when I’m put to the test, I can and will do a great job.

Friday, March 11, 2011

Ramping up

I've been scouting for talent this past week. I will settle for warm bodies if we get close to the start date and I have to, but I'm trying for talent. The only people I know are at St. Philip's, which is just all sorts of pros and cons in itself. A pro: they wouldn't be in culinary school if cooking/baking didn't light up their eyes. A con: our school is not remotely close to the bakery, and generally that holds true for the students attending this school as well. A pro and a con: they are learning cooking/baking techniques. In other words, yay we have some food knowledge. But boo we are all basically students still, entering into a completely new business with owners who do not have a professional culinary background either. A giant con: they're all going to have to be part-time because they are currently students. That means a huge juggle of schedules and more employees needed to fill in the gaps.

Other pros and cons outside the student factor: they are all friends of mine. And every one of the three bakers I have found are people I have worked with in close quarters, in high pressure situations, and for long hours. I have seen them during slow times and stressful times. I have seen how often they skip class (rarely to never) and for what reasons. I have seen AND TASTED the products made by their own hands. I can't think of a better recommendation, a more objective and thorough evaluation, than that of the experience I have shared with these three people.

I know the theory behind why it is difficult to go from being peers to being boss/subordinate. I understand that it's harder to discipline, fire, or give negative feedback to a person that is also a friend. That there may be complaints of favoritism, especially when I have to hire other people that I don't know yet. That I may struggle making the schedule fit around each employee's needs because I want them to have time to spend with their family even though we don't have anyone else to cover that shift. And I know that in the couple of years that I was a manager, my biggest weakness was making my team a family first, a business second. I was lacking the "tough" in "tough love." This is something I absolutely must improve, and now, and always.

For what it's worth, I have weighed all of this carefully and I still wouldn't do it any other way. These people are just too good.